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Jun 27, 2020, 6:28 PM
In this extra-length episode, Pete and Clark show the process of making individual patterns for each of the floors, laminating thin strips of ply into the boat and then shaping and sculpting them into the shape that we need. Patrick returns to help get the boat ready for planking, and we take the patterns to Port Townsend Foundry, where we learn all about the exciting bronze casting process, pack some moulds, and pour the first two floors for Tally Ho. When the molten bronze has solidified and cooled, we can break them out, grind them down, and take them back to the boat to see if they fit! Meanwhile, Pancho keeps her beady eye on the hens, and Backtrack expands his repertoire of napping spots!
Jun 13, 2020, 6:26 PM
In this episode Leo works on repairing and reinstalling Tally Ho’s original transom timbers. Being Teak, they have escaped rot, but have a lot of damaged areas and holes that need to be filled with plugs and graving pieces. He also needs to add a couple of new planks, so he visits a friend with some Teak for sale, and has a look around his interesting workshop. The planks are joined together with vertical splines and fastened to the stern of the boat. An assortment of animals try to get in the way, as always.
Jun 1, 2020, 10:40 PM
This is the day - the big reveal! With the deck structure fastened permanently into the Beam Shelf, we can remove the temporary cross-palls and finally see Tally Ho’s internal space and the underside of the deck structure. But before we bolt them into place, we have to prepare the deck beams by sanding, chamfering and varnishing them. Luckily we have the help of a new volunteer - Clark. We also fasten the bilge stringer to the frames, and take care of the most satisfying job of all - trimming all the frame-heads with a chainsaw!