Jan 9, 2021, 10:44 PM
Well, what IS Pete doing? In the last video we got to know part of the crew a little better, and now it’s time to learn a bit more about Pete Stein’s story. We start the New Year by taking his boat out for a sail with the whole crew, before getting back into planking Tally Ho. In between cutting out and hanging planks, Pete shows us his own workshop and tells us a bit about his train-riding days, including a pretty wild accident that changed his life for ever. In other news, drills are broken, rivets are peened, Pancho enjoys the staircase, and Rosie receives a large box of Shipwright’s tools from a local legend.
Dec 27, 2020, 10:49 PM
It’s holiday season, so happy Christmas, Solstice, Hanukkah, Las Posadas, or whatever! As Saint Nicholas screams overhead in a pandemic-proof jet-powered sleigh, the Tally Ho crew are are merrily cutting planks and pounding rivets. In this episode we get to know the voluntary crew a bit better as we learn new things about Clench Rings, Butt Blocks, and Bucking Irons (it may sounds dirty, but Leo promises these are legit boatbuilding terms). On Christmas day we have 31 planks on the boat!
Dec 12, 2020, 10:52 PM
Leo says he can’t put it off any longer, a final decision has to be made about Tally ho’s engine! In this episode we start by looking back at the boat’s early Paraffin engines, and then go on to discuss some of the options for a new “power-plant”. Vintage or modern, new or used, diesel or electric or paraffin or... nuclear?! There are a lot of options, and each one has good and bad attributes, but in the end he comes to a decision which I hope is going to give all the reliability and simplicity necessary at sea, but with an exciting twist!
Nov 29, 2020, 3:37 PM
In this episode, Leo and the team start to get the “hang” of the planking! The first quick job is to put the Stopwaters into the centreline seams - softwood dowels which will swell up and prevent water ingress. Then the first Angelique Garboard is hung, and is quickly followed by more Topside Planks and Broads. Meanwhile, Leo jury-rigs a circular saw to cut rolling bevels, which helps speed up cutting the planks out. The other guys get into the swing of riveting, with the help of a homemade “Dolly” (otherwise known as a “Bucking Iron”). We are still speeding up, but by the end of the first 2 weeks of planking we have 12 planks on the boat, which Leo's pretty happy with!
Nov 15, 2020, 11:11 PM
After a much-needed week off, we head back into the yard and begin the next stage of the rebuild - making and fitting planks! The last stages of the lining-out are completed first, and then templates are made and transferred to the wide boards of Wana that make up our planking stock. After the planks are cut they get various bevels before being hung and fastened to the boat! Meanwhile all the planking marks are transferred to the other side of the boat, the knees get one last polish, and we mill up some Purpleheart to be used for Butt Blocks.
Nov 1, 2020, 10:13 AM
At long last all the bronze hanging knees, lodging knees, breasthooks and floors are fastened into the boat! In this video we show the final parts of the process, including some welding of the most unusually shaped knees. We also do some more preparation for planking - planing more of the huge boards and finishing the line-out. In other news, Backtrack gets some slick threads, and Pancho shows a hint of Halloween evil…
Oct 17, 2020, 9:58 PM
We have finished casting! In this episode, the final lodging knee is cast by Daniel - his first time pouring the molten bronze, and not without a little bit of fire & chaos! After a celebration, we work on installing the last of the bronze floors, planing the planking stock, and riveting the first lodging knee into the deck frame of the boat. Backtrack, like the rest of us, is unimpressed with yet more grinding.
Oct 3, 2020, 11:05 PM
In this episode, we focus on the fitting, shaping and polishing of the cast bronze Hanging Knees. We cast the last Floor, and production is speeding up in the foundry, with an average of two pieces being made every day! Meanwhile, Matt makes THOUSANDS of copper rivets for fastening the hull planking, and Pete fastens more floors into place - taking advantage of different fastening techniques in the areas where bolts cannot be used. Rowan returns to the project, and tries - unsuccessfully - to finally make friends with Pancho.
Sep 19, 2020, 6:05 PM
Having poured all the smaller bronze Floors, we have to build a bigger flask in order to cast the largest ones. Packing these big moulds isn’t without it’s setbacks, and we experience the frustration of having the sand collapse onto the ground after a whole day of shovelling and ramming. Eventually we make a successful pour, and after this piece is ground and finished it is bolted into the boat alongside its siblings. Meanwhile, the last of the patterns are made - including all the Lodging Knees and Breast Hooks. The crew become obsessed with a small wooden puzzle that arrived mysteriously in the mail - all apart from Pancho, who is beyond the limitations of puny human diversion.
Sep 5, 2020, 6:52 PM
Cutting the Prop aperture and boring out the hole for the stern-tube are intimidating jobs - you only get one chance to get it right. But it’s easier to tackle these tasks before the planking goes on, and Leo's had the help of a shipbuilding engineer to work out the best shape and size for these alarming new holes. Also in this episode, Leo finally make the template for the final shape of the transom, and Pete fairs it into the rest of the hull very nicely - more-or-less completing the tedious but valuable fairing job. The shapes of the lower planks get lined out and marked on the frames in preparation for fastening the floors.